Our factory have produced more than one million wetsuits since 2012. Now we provide OEM production services for over 60 brands of wetsuits in over 20 countries around the world.

Until the wetsuit are delivered to the customer

1.Order sheet acceptance process

When the customer's order arrives at the factory, we will check all the details

 

2. Check the measurements

While checking measurements on the order sheet, input the measurements into the special software for pattern making. 

 

3. Output the pattern

When we input the measurements into the special software for pattern making, the pattern will be automatically output. A pattern consists of about 30 to 50 parts, depending on themodel.  The output pattern is manually modified by a few millimeters, and then it goes on to the fabric cutting process.

4. From Neoprene Sponge to sheet

We will process high-quality Neoprene raw materials imported from Japan, South Korea, and Taiwan to produce Neoprene sheets

Neoprene sponge imported from oversea

Slicing

 

Lamination

 

Coating

Embossing

 

5.Cutting the Neoprene sheet

Pick up the Neoprene sheet to be used for the ordered suit. The pattern is placed on the fabric, marked, and cut with a special cutter.

A special roll cutter is used to cut the fabric. The craftsmanship of moving the cutter all at once to avoid distortion of the fabric cross-section can only be done by skilled staff. Distortions or unevenness on the cutting surface will not only cause problems in adhesion and cutting, but may also lead to the suit being submerged in water.

6.Printing

 

7.Gluing

Special adhesive is applied to the cross-section of Neoprene sheet, and the parts are then attached by hand. In addition to flat parts, skilled techniques are required to finish three-dimensional parts. The index finger of a veteran staff member has calluses and sometimes bends outward.
Special tool may be used to crimp the fabric sections together

8.Sewing

There are 12 different types of sewing machines at our factory, and we use them according to the type of material and application.

“Blind stitch” is an essential sewing method for wetsuits and dry suits and uses a special needle to sew a few millimeters of the surface without penetrating the fabric. It takes several years to learn to use a special sewing machine for the blind stitch.

9.Inspection

After the suit is completed, it is inspected before shipping. There are about 30 items to be inspected, including every corner of the suit’s surface and back. After a visual inspection by our dedicated staff, only those suits that pass the inspection will be shipped.

 

10.Shipment

The suit will be covered with plastic cover to prevent stains and scratches, and packed in a special box. Final confirmation of the shipping slip and shipping address, and handover to the carrier.